Manufacturing
Excellence
State-of-the-art engineering and manufacturing capabilities supporting mission-critical applications across aerospace, semiconductor, life sciences, and advanced manufacturing industries.
Core Capabilities
Combining advanced engineering software, precision manufacturing equipment, and rigorous quality systems to deliver exceptional structural solutions.
Advanced CAD Engineering
State-of-the-art SolidWorks and CAD platforms enable us to handle projects from simple machine bases to complex multi-axis systems for aerospace, semiconductor, and life sciences applications.
- SolidWorks Premium with FEA and simulation capabilities
- Full parametric modeling and design automation
- Native file compatibility with all major CAD formats (STEP, IGES, Parasolid)
- Advanced surfacing and complex geometry handling
- Complete drawing packages with GD&T to ASME Y14.5
Quality Management Systems
Our commitment to quality is formalized through rigorous quality management systems aligned with international standards, ensuring consistency and traceability across all projects.
- ISO 9001:2015 Quality Management System principles
- Document control and configuration management
- Supplier quality requirements and material traceability
- First article inspection (FAI) and in-process verification
- Non-conformance tracking and corrective action processes
Precision Manufacturing
CNC machining centers and precision cutting equipment deliver tight tolerances required for mission-critical applications in regulated industries.
- CNC milling and turning with ±0.005" (0.127mm) tolerances
- Precision saw cutting with automated length control
- CMM inspection and verification for critical dimensions
- Surface finish control to customer specifications
- Clean manufacturing environment for sensitive applications
Process Excellence
Lean manufacturing principles and continuous improvement methodologies ensure efficient production while maintaining the highest quality standards.
- Standardized work instructions and visual management
- Process capability studies (Cpk) for critical operations
- 5S workplace organization and material flow optimization
- Mistake-proofing (poka-yoke) in assembly processes
- Real-time production tracking and scheduling
Industry Standards & Compliance
We understand and adhere to the stringent requirements of regulated industries, ensuring our structures meet or exceed applicable standards.
Aerospace & Defense
- AS9100 aerospace quality principles
- DFARS compliance for defense applications
- Material certifications and traceability
- FOD (Foreign Object Debris) control procedures
- Cleanroom assembly capabilities for satellite systems
Semiconductor
- ISO 14644 cleanroom compatibility (Class 1-8)
- Particle-free material handling and packaging
- ESD control and electrostatic discharge prevention
- Sub-micron precision for critical alignment features
- Vacuum-compatible materials and design practices
Life Sciences
- FDA 21 CFR Part 11 documentation principles
- ISO 13485 medical device quality practices
- USP Class VI material compliance when required
- Chemical resistance validation for cleaning protocols
- Bioburden control and cleanroom manufacturing
Robotics & Automation
- ANSI/RIA R15.06 robot safety integration
- CE marking compliance for European markets
- Precision mounting for ±0.05mm repeatability
- Vibration isolation for vision system accuracy
- Cable management and electromagnetic compatibility
Engineering Across All Complexity Levels
From straightforward solutions to highly complex mission-critical systems, our engineering team has the expertise and tools to deliver exceptional results.
Simple Applications
Straightforward machine bases, workstations, and platforms
Examples:
- •Standard equipment mounting platforms
- •Fixed-height work benches and assembly stations
- •Basic machine guarding and enclosures
- •Material handling carts and racks
Intermediate Complexity
Custom automation structures requiring integration and precision
Examples:
- •Multi-level platforms with integrated utilities
- •Robot mounting systems with vibration isolation
- •Modular cleanroom structural systems
- •Precision equipment bases with leveling systems
Advanced Engineering
Mission-critical systems for demanding applications
Examples:
- •Multi-axis cartesian robot systems with FEA validation
- •Vibration-isolated platforms for semiconductor inspection
- •Custom satellite assembly fixtures with precision alignment
- •Pharmaceutical manufacturing bases with full compliance documentation
Quality at Every Phase
Our quality management approach ensures excellence from initial design through final delivery, with verification at every critical step.
Design Validation
- Design review against customer requirements
- Finite Element Analysis (FEA) for structural validation
- Tolerance stack-up analysis for critical dimensions
- Design FMEA (Failure Mode and Effects Analysis)
- Material selection and compliance verification
Manufacturing Control
- First article inspection with dimensional verification
- In-process inspection at critical control points
- Statistical Process Control (SPC) for key operations
- Tool calibration and maintenance schedules
- Work instruction adherence and operator training
Final Verification
- Final dimensional inspection per drawing requirements
- Surface finish and cosmetic quality verification
- Assembly function testing and fit verification
- Documentation package review and completion
- Packaging inspection and shipping preparation
Materials & Specifications
We work exclusively with premium materials from qualified suppliers, ensuring consistency, traceability, and compliance with industry requirements.
- Aluminum Extrusions: 6105-T5 with clear anodized finish, non-particle shedding for cleanroom use
- Hardware & Fasteners: Grade 8 or better, zinc-plated or stainless steel options
- Material Certifications: Full traceability with mill test reports when required
- Special Materials: Stainless steel, chemical-resistant coatings, ESD-safe options available
Manufacturing Processes
Precision equipment and rigorous process controls deliver consistent quality across all production volumes.
- CNC Machining: 3 and 4-axis milling, precision turning, ±0.005" tolerances
- Precision Cutting: Automated saw systems with digital length control
- Assembly: Clean assembly environment with calibrated torque tools
- Inspection: CMM verification, calibrated measuring equipment, visual inspection
Experience Manufacturing Excellence
Whether your project is straightforward or highly complex, our engineering and manufacturing capabilities ensure exceptional results. Let's discuss how we can support your structural requirements.